Avionics Test Station

Product Overview

The Invoblaze Avionics Test Station represents the pinnacle of comprehensive testing and validation technology for advanced avionics systems. Designed to meet the rigorous requirements of military, aerospace, and commercial aviation sectors, this integrated test platform provides complete verification of avionics module functionality, performance, and reliability under simulated operational conditions.

Our test station combines precision instrumentation, flexible interface capabilities, and sophisticated software tools to create a unified testing environment that supports the entire avionics development and maintenance lifecycle—from prototype validation to production quality assurance and field maintenance.

Key Features

• Comprehensive Interface Compatibility: Standard aviation protocols and custom implementations via software-defined signal routing.
• Automated Test Sequence Execution: Graphical sequence builder and real-time execution engine for reliable, repeatable results.
• Environmental Simulation: Integrated support for temperature, altitude, vibration, and power variation testing.
• High-Precision Data Acquisition: Multi-channel capture with contextual tagging and real-time correlation.
• Advanced Diagnostics: Fault isolation, comparative analysis, and historical benchmarking tools.

Technical Specifications

Core System

• Dual Intel Xeon E5-2680 v4, 14 cores each
• 128GB DDR4 ECC RAM, 2TB NVMe SSD, 8TB RAID 10
• Real-time Linux OS
• 208–240VAC, 50/60Hz, 20A
• Dimensions: 1800mm × 900mm × 1600mm; Weight: 450kg

Measurement Subsystems

• Oscilloscope: 8 channels, 2.5GHz, 20GSa/s
• Spectrum Analyzer: 9kHz–26.5GHz, 160dB range
• Digital Multimeter: 8½ digit, 0.0005% accuracy
• Signal Generators: Dual 100MHz AWGs
• Frequency Counter: 20GHz, GPS-disciplined
• Logic Analyzer: 128 channels

Interface Capabilities

• Digital I/O: 256 channels; Analog I/O: 64 in / 32 out
• Protocols: ARINC, MIL-STD-1553B, CAN, AFDX, TTP
• RF: 70MHz to 6GHz SDR platforms
• Power Supplies: Up to 60V, 50A per channel

Environmental Simulation

• Temperature: -70°C to +180°C
• Altitude: Sea level to 100,000 feet
• Humidity: 10%–95% RH
• Vibration: Up to 100g, DC–5kHz
• Power Variation: Programmable disturbances

Software Capabilities

Test Development Environment

• Graphical editor with Python/C++ support
• Simulation integration (HIL)
• Version control and role-based access

Test Execution Engine

• Deterministic real-time execution
• Parallel and dynamic test flow
• Remote monitoring, error handling

Data Management

• Structured database with search & backup
• Export in CSV, XML, MATLAB formats
• Integration with PLM/MES systems

Reporting System

• Automated pass/fail summaries
• Graphical analysis and compliance documents
• Digital signing and secure distribution

Performance Metrics

Measurement Accuracy

• DC Voltage: ±0.0005%
• AC Voltage: ±0.01% (10Hz–50kHz)
• Frequency: ±0.01 ppm (GPS-based)
• Phase: ±0.01°

System Performance

• Throughput: Up to 1000 measurements/sec
• Repeatability: <0.01%
• Stability: <0.005% drift/year

Reliability

• System Availability: >99.5%
• MTBF: >10,000 hours
• MTTR: <4 hours
• Calibration Interval: 12 months (NIST traceable)

Integration & Installation

Facility Requirements

• Space: 3m × 3m minimum
• Power: 208–240VAC, 30A
• Network: Gigabit Ethernet
• Environment: 18–24°C, 30–60% RH
• Compressed Air: 80–100 psi (if needed)

System Configuration

Modular and expandable, tailored to specific measurement, interface, and environmental needs.

Test Program Development

• Test requirement analysis
• Interface design and procedure development
• System integration and documentation

Training & Support

• Hands-on training: operation, diagnostics, data analysis
• 24/7 support via phone, email, web portal
• Remote diagnostics included

Applications

• R&D: Design validation and hardware-in-the-loop simulation
• Production: Quality assurance and automated verification
• Depot Maintenance: Post-repair validation and diagnostics
• Failure Analysis: Stress and environmental failure reproduction

Case Studies

• Military: Fighter aircraft avionics testing with 40% reduced validation time
• Commercial: Reduced warranty claims by 35% using multi-site production testing
• MRO: Increased repair efficiency and reduced troubleshooting time by 60%

Ordering Information

The Invoblaze Avionics Test Station is available in multiple configurations with customization options. For a demo or consultation, contact our sales team at sales@invoblaze.com or call 0320-0810266.